Real-time machine status monitoring
Real-time machine status monitoring
Absolute control over machine status, enabling immediate response to potential failures and effective tracking of production efficiency in real-time.
Out-of-the-box MES solution – launch without unnecessary formalities
Increase production efficiency – produce the same amount in less time by minimizing micro-downtime and optimizing machine operations.
Faster problem response – monitor machine status in real time and make more accurate business decisions.
Shorter production cycle – use modules for scheduling, eliminating micro-downtime, and monitoring production efficiency.
Improved product quality – reduce production waste and customer complaints, which also improve client relations.
Historical data analysis – draw conclusions and optimize production processes based on historical data.
Faster onboarding of new employees – shorten onboarding time through standardized monitoring of production processes.
Implementing an MES system is not just a step towards digital transformation – it is an investment that can pay off quickly. To demonstrate this, the ROI (Return on Investment) indicator is used, showing what percentage of the costs incurred you will recover in the form of profits or savings.
ROI = ( investment profit – investment costs ) ÷ investment costs × 100%
A Polish manufacturing company ABC is considering implementing an MES system in its production plant. The investment costs have been estimated as follows:
Total investment costs: 140,000 PLN + 20,000 PLN for system maintenance in the first year, giving a total of 160,000 PLN.
Thanks to MES, the company estimates:
Result: Estimated annual savings: 200,000 PLN.
ROI = (200,000 PLN – 160,000 PLN) ÷ 160,000 PLN × 100% = 0.25
An ROI of 0.25 means that the company will save 25% of the invested funds in the first year of using the system.
MES is an investment that will not only increase the level of digitization of the factory but also bring real savings. Success depends on good plant preparation and the right choice of technology.
Monitors processes in real-time, allowing for continuous analysis and elimination of bottlenecks. With reliable information and increased efficiency, OmniMES revolutionizes production management, opening doors to new optimization possibilities.
Unlock production potential
We will guide your manufacturing company through the process of digital transformation.
Customer needs analysis
We precisely identify what needs to be changed, adapted, or improved to make the system implementation as efficient as possible. This includes both technical aspects, such as machine integration, and organizational aspects.
Factory infrastructure preparation
We will undertake the comprehensive preparation of the factory infrastructure, providing the necessary means for the effective implementation of digital solutions. Our goal is to create a solid foundation for modern production.
System implementation
A team of experts will carry out the effective implementation of the system, tailored to the results of the analysis. Together, we will unlock the potential of your production by introducing innovative technological solutions.
Automated monitoring of production processes - gain full control and maximize efficiency of your production with innovative functionalities of the OmniMES System.
Absolute control over machine status, enabling immediate response to potential failures and effective tracking of production efficiency in real-time.
Immediate analysis of events on the production line, identifying potential issues and reducing reaction time, securing the smooth flow of production processes.
Flexible production planning through schedule creation functionality, enabling optimal resource utilization and adapting production to changing conditions.
The report creator provides the ability to create flexible reports tailored to specific needs, facilitating the collection, analysis, and presentation of key production-related data.
Exceptionally easy customization of system settings through an intuitive configuration creator, allowing flexible adaptation of the system to individual needs and production specifications.
Building interactive dashboards with dynamically changing data analyses, allowing for instant assessment of production status and focus on key performance indicators.
OmniMES enables precise monitoring of electricity and other utilities across your production process.
Optimize product cost
Analyze energy usage per line and SKU to lower unit cost and plan production against tariffs and load.
Identify energy losses
Detect sources and events driving overconsumption: downtimes, startups, idle modes, and setup errors.
Improve process efficiency
Correlate energy data with production metrics (OEE, cycle times, work orders) to drive fact-based decisions.
Compliance & sustainability
OmniMES helps meet ISO 50001 (energy management) and ISO 14001 (environmental management) goals.
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How do we achieve this?
Instant information allows for effective identification of faulty elements in the machinery park, not only minimizing the time required for repairs but also reducing micro downtimes that can impact overall production efficiency. As a result, your company can operate more efficiently, saving both time and costs associated with machine downtime.
The OmniMES system specializes in efficiently collecting data from various machines, regardless of their age or level of technological advancement. Its advanced module for machine communication is designed to provide secure and efficient communication.
This system not only collects data but also allows for real-time analysis, enabling quick responses to any issues or optimization of the production process. OmniMES establishes a solid foundation for efficient production, performance improvement, and minimizing potential failures.
With precise data collected from each machine, the system enables a precise understanding of the current production status. This allows for quick detection of potential issues, minimizing downtime, and optimizing the production process.
Collecting and analyzing historical data is a crucial element in the process of production improvement. With the OmniMES system, gathering information regarding the production process occurs automatically and flawlessly. These data serve as valuable knowledge sources, allowing for trend tracking, pattern identification, and detection of any anomalies.
MES at your fingertips - with us through every stage of implementation
Initiate the process by calling us so we can understand your needs and plan the first step in transforming your factory.
Our experts come to your factory, conducting a comprehensive production audit. In just a few days, you will receive detailed results, including recommendations and potential optimization areas, enabling you to take a quick path to production excellence.
Whether your current infrastructure meets the requirements for MES implementation or requires certain adjustments, our company provides full support, helping to adapt your production to modern standards. From selecting the right components to providing technical advice, we will focus on modernizing your factory.
If your factory is ready for MES implementation, we will proceed with an individual service quotation. Our offer will include all necessary elements, providing you with transparency and clarity regarding costs. Whether you need basic implementation or a full custom package, we will tailor to your needs.
We provide free training for your team so that all employees can effectively use the new system. Our collaboration does not end there - we assist and update the system throughout your subscription period, ensuring continuous development and production excellence.
OmniMES is a revolution in our production process! Thanks to this system, we have gained not only full control over production but also achieved new levels of efficiency. This tool is essential for any company that wants to raise its standards and achieve operational excellence.
The experience with the OmniMES team was extremely professional. From the first contact to the full implementation of the system, we felt supported by competent and friendly experts. Their commitment to our success truly stands out among other service providers.
As a rapidly growing company, we appreciate the flexibility and scalability offered by OmniMES. The system adapts perfectly to our growing needs, allowing us to maintain competitiveness in the market. It is a key element of our success.
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